The U.S. custom apparel industry has experienced a remarkable transformation over the past decade. With the growing demand for personalized clothing across industries — from startups and retail brands to corporate events and sports teams — manufacturers are stepping up with innovative solutions, eco-friendly practices, and advanced printing technologies. In 2025, the market is more competitive than ever, and businesses are increasingly searching for partners that can deliver quality, speed, and reliability.
To help you navigate this diverse market, we’ve compiled a list of the Top 10 Custom Apparel Manufacturers in the USA for 2025. These companies have distinguished themselves through product quality, customer service, versatility, and innovation.
1. Fimy Apparel
Fimy Apparel takes the number one position as the leading custom apparel manufacturer in the USA for 2025. The company has built its reputation on consistently delivering high-quality garments designed to meet the diverse needs of clients. From custom t-shirts and hoodies to sportswear, uniforms, and promotional apparel, Fimy Apparel offers comprehensive solutions tailored to businesses, fashion brands, and startups alike.
What sets Fimy Apparel apart is its focus on combining style, comfort, and durability. Their advanced customization services cater to both small businesses with limited runs and large organizations requiring bulk orders. The company is also praised for its reliable turnaround times, flexible order sizes, and excellent customer support. By consistently innovating and adapting to the latest trends, Fimy Apparel has earned its place as the most trusted and preferred name in custom apparel manufacturing in the U.S.
2. Bella+Canvas
Bella+Canvas is a brand synonymous with premium quality and sustainability. Known for its stylish basics such as tees, tanks, and hoodies, the company has become a go-to for businesses and retail brands looking for fashionable yet customizable apparel. Their eco-conscious approach — including water-efficient processes and waste reduction — has made them an industry leader in sustainable fashion.
In addition to their eco-friendly practices, Bella+Canvas stands out for offering a wide variety of colors, fits, and fabric types, giving clients plenty of flexibility in design. Whether you’re a fashion entrepreneur launching a brand or a business creating employee uniforms, Bella+Canvas combines quality with style to deliver standout products.
3. Custom Ink
Custom Ink has become a household name in custom apparel, largely thanks to its simple online design tools and broad product catalog. The company is particularly popular with schools, sports teams, and organizations hosting events. Customers can design apparel directly on their platform, making the process intuitive and efficient.
Beyond convenience, Custom Ink is celebrated for its customer support. Their team guides clients through the entire process, ensuring that each order meets expectations. Whether you need a small batch of event t-shirts or a bulk order for a company campaign, Custom Ink makes custom apparel accessible and reliable.
4. Gildan Activewear
As one of the largest global manufacturers of blank apparel, Gildan Activewear continues to dominate the custom apparel space in 2025. Their wide product catalog includes t-shirts, sweatshirts, polo shirts, and more — all at highly affordable prices. Because of their durability and versatility, Gildan products are often used for screen printing, embroidery, and direct-to-garment printing.
For businesses and organizations with large-scale orders, Gildan is an attractive option. Their focus on affordability without compromising quality has made them a staple in the custom apparel industry for decades.
5. RushOrderTees
RushOrderTees lives up to its name by offering one of the fastest turnaround times in the industry. The company has become the go-to option for urgent orders, serving clients who need high-quality custom apparel in a short timeframe. Despite the speed, RushOrderTees maintains high standards in fabric and printing quality.
Their services are particularly popular with event organizers, schools, and businesses requiring last-minute apparel solutions. The ability to handle large bulk orders while delivering on time makes them a dependable choice in 2025.
6. Threadbird
Threadbird focuses on helping independent clothing brands and businesses achieve a retail-ready look. The company emphasizes premium printing techniques, high-quality garments, and creative collaboration with clients. They are especially well-regarded by startups and fashion entrepreneurs who want their apparel to stand out in a competitive market.
Unlike many large-scale manufacturers, Threadbird provides more personalized services. Their team guides clients through design choices, fabric selection, and printing methods, ensuring the end product reflects a professional and polished brand image.
7. Real Thread
Real Thread has carved a niche in the custom apparel market by prioritizing eco-friendly printing methods. Their use of water-based inks results in vibrant designs with a soft, breathable feel, which has become a favorite among environmentally conscious clients.
This sustainable approach doesn’t compromise on quality. Real Thread consistently delivers apparel that is both stylish and comfortable. Their services appeal to forward-thinking brands that want to align their products with green initiatives while still offering customers top-notch designs.
8. Printful
Printful has revolutionized the custom apparel market with its print-on-demand model. By allowing entrepreneurs and online retailers to design, sell, and ship custom apparel without holding inventory, Printful has empowered countless businesses to scale effortlessly.
The company integrates seamlessly with e-commerce platforms like Shopify, Etsy, and WooCommerce, enabling brands to launch and manage online stores with ease. With fulfillment centers across the U.S., Printful ensures fast delivery and high-quality production, making it one of the best options for digital-first businesses in 2025.
9. Broken Arrow Wear
With decades of experience, Broken Arrow Wear has earned a solid reputation in the custom apparel space. Their services include screen printing, embroidery, and direct-to-garment printing, catering to a wide variety of clients such as businesses, schools, and sports teams.
What makes Broken Arrow Wear stand out is its dedication to creativity and reliability. Clients value their consistent attention to detail and ability to bring unique ideas to life. For organizations seeking trusted expertise backed by years of experience, Broken Arrow Wear remains a dependable option.
10. Bayside Apparel
Bayside Apparel is one of the few companies that produces 100% American-made garments. Known for their commitment to domestic manufacturing, Bayside Apparel appeals to clients who prioritize supporting local industry while ensuring product quality. Their durable, customizable apparel has made them a favorite among organizations and businesses seeking ethically made, long-lasting clothing.
With a strong focus on craftsmanship, Bayside Apparel offers everything from t-shirts to outerwear, ensuring clients can find the right products for their needs while maintaining a “Made in USA” standard.
Conclusion
The U.S. custom apparel industry continues to thrive in 2025, with manufacturers offering solutions for every type of client — from eco-conscious startups and e-commerce retailers to established corporations and event organizers. Each company in this list brings something unique to the table, whether it’s sustainability, speed, innovation, or affordability.
Among them all, Fimy Apparel takes the top spot as the best custom apparel manufacturer in the USA for 2025. With a reputation for excellence, flexibility, and customer-first service, Fimy Apparel has set the gold standard for custom clothing solutions. Whether you’re launching a fashion brand, outfitting your team, or preparing for a promotional event, Fimy Apparel remains the ultimate partner for transforming ideas into premium-quality apparel.
